industrial precision circular knitting fleet
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Constant tension & humidity workshop control
6-Stage Quality Gate
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Zero-defect inspection from yarn to carton
industrial precision circular knitting fleet
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Steady multi-container capacity for global retailers
100% Automatic Needle Test
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0.8mm Fe sensitivity conveyor tunnel
Parque de maquinaria: 35 telares circulares de alta precisión en Wuxi, Jiangsu
±5% Strict Tolerance
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Lab Verified
| Inspection Stage | Quality Checkpoint | Factory Standard Threshold | Testing Equipment / Standard |
|---|---|---|---|
| Stage 1: Raw Yarn Intake | Yarn count & tensile elongation | Denier tolerance within ±1.5% | Electronic Single-Yarn Strength Tester |
| Stage 2: Circular Knitting | Loop density & surface grammage | 320 – 380 GSM (±5% limit) | Digital Surface Density Cutters (ISO 3801) |
| Stage 3: Dyeing & Finishing | Colorfastness to high-temp wash | Daiei Grade 4.5+ (zero bleeding at 90°C) | Daiei Japanese Standard Wash Machine |
| Stage 4: Edge Overlocking | Seam strength & stitch density | 4 to 5 stitches per centimeter | Precision Overlock Inspection Calipers |
| Stage 5: Broken Needle Scan | Metal particle contamination | 100% Conveyor Scan (Fe 0.8mm) | Dual-Sensor Conveyor Needle Detector |
| Stage 6: Pre-Shipment Audit | Carton drop test & moisture check | ISTA 1A Transit Pack Standard (<8% RH) | Digital Carton Moisture Sensor & Drop Tower |
Flujo de producción vertical: recepción de hilado, tisaje de punto, corte automatizado y confección
The backbone of Wuxi Jiali Textil's manufacturing capability is our centralized weaving facility in Wuxi, Jiangsu. The workshop features industrial precision circular knitting fleet operating on continuous multi-shift production schedules. Our knitting floor maintains strict ambient climate regulation (22°C temperature and 65% relative humidity) to ensure uniform yarn moisture content and eliminate electrostatic static cling during loop formation. Automated electronic yarn-feed creels monitor feed tension down to the millinewton, preventing loose loops, dropped stitches, or irregular weight gradients across large production runs.
Sistema de control de calidad: detección electromagnética de agujas y pesaje por unidad
- Retail chains such as Daiso, Target, and Aldi enforce unforgiving defect tolerances. A deviation in fabric thickness or finished weight can cause automated packaging lines to jam or consumer dissatisfaction.
- Wuxi Jiali Textil guarantees the following manufacturing thresholds:
- Gramaje del tejido (GSM): Guaranteed within ±5% across every dye lot.
- Dimensional Shrinkage: Under 2.8% longitudinal shrinkage after 200 cycles of commercial 90°C laundering.
- Square Cut Deviation: Angle variance restricted to less than 1.5 degrees through optical-guided precision automated shear slicing.
Capacidad logística: carga en fábrica y proximidad inmediata a los puertos de Shanghái y Ningbo
- Located within 120 km of Shanghai Port and 200 km of Ningbo Port, Wuxi Jiali Textil offers seamless FOB container fulfillment:
- FCL 40HQ Loading: Up to 140,000 pieces under high-pressure pneumatic compression, packing 68 CBM cleanly into container volume.
- Palletized Delivery: Heat-treated ISPM 15 wooden pallets (1100×1100 mm or 1200×800 mm Euro-pallets) stretch-wrapped with 5 layers of water-resistant polyethylene film.
- Pre-Shipment Documentation: Comprehensive export clearance dossier dispatched within 24 hours of vessel sailing, including Bill of Lading, Commercial Invoice, Packing List, and OEKO-TEX certificate copies.
4. Buyer Factory Audit Checklist: On-Site & Live Video Verification
We actively encourage prospective overseas buyers and third-party inspection firms (SGS, TÜV, Bureau Veritas, Intertek) to conduct thorough on-site assessments:
- 1Facility Inspection: Direct verification of industrial precision circular knitting fleet and raw yarn warehouse inventory.
- 2Social Responsibility: Compliance with fair labor practices, worker safety protocols, and certified fire safety infrastructure.
- 3Traceability Walkthrough: Real-time demonstration of lot tracing from incoming yarn invoices to finished master cartons.