industrial circular Machines
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Scalable production delivering 15-20 full 40HQ containers monthly
0.8mm Fe Metal Detection
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Every finished batch 100% scanned for broken needle hazards
72-Hour Rapid Sampling
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Stock cuttings and custom physical prototypes dispatched fast
Est. 2012 Manufacturing Entity
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Over a decade of specialized wood pulp viscose circular knitting
Wuxi Jiali Contract Manufacturing (OEM/ODM) Technical Specification & Capability Matrix
±5% Strict Tolerance
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Lab Verified
| Technical Parameter | Factory Standard Specification | Customization Scope / Buyer Option | Verification / Testing Method |
|---|---|---|---|
| Monthly Output Capacity | 15–20 full 40HQ containers monthly | Scalable production allocation across industrial circular knitting fleet | ERP workshop monitoring, shift output logs |
| Fabric Composition | 85% Plant Viscose + 15% Polyester filament | Custom ratios (e.g. 70/30, 90/10, or 100% PLA biodegradable) | SGS/Intertek fiber content analysis (ISO 1833) |
| Available Fabric Density | Standard: 280, 320, 350, 380 GSM | Bespoke engineering from 240 GSM to 450 GSM | Digital electronic GSM disc cutter (±5% tolerance) |
| Finished Dimensions | 30x30cm, 35x35cm, 40x40cm standard | Any rectangular or roll dimension (width 15cm to 180cm) | Laser measurement caliper (±0.5cm edge accuracy) |
| Edge Overlock Stitching | Four-thread rounded corner industrial serging | Overlock color matching, custom straight corners, contrasting thread | Needle density verification (4–5 stitches/cm) |
| Needle Safety Inspection | 100% finished pieces pass through tunnel detector | Calibration standard: 0.8mm ferrous needle fragment sensitivity | Double-pass conveyor belt metal detector logs |
1. Production Infrastructure: Direct Mill Capacity vs Trading Intermediaries
- Wuxi Jiali Textile Commodity Co., Ltd. is not an export trading broker. Operating from our dedicated production base in Wuxi, Jiangsu Province, we control the entire middle-stream manufacturing lifecycle:
- Knitting Workshop: 35 precision single- and double-jersey circular knitting machines operating on continuous rotational cycles. Cylinders are fitted with 18G to 28G needle arrays to create deep plush, terry, and honeycomb knit surface geometries.
- Automated Cutting & Slitting: Automated servo-driven rolling and cutting tables slice continuous tubular knit fabric into square panels with strict orthogonal edge consistency.
- Sewing Line: Dedicated sewing lines equipped with high-speed Pegasus four-thread overlock machines ensure that rounded corner transitions never bunch, fray, or slip under high-stress laundry agitation.
2. Private Label & Retail Packaging OEM: From Polybags to FSC Retail Boxes
- We deliver turnkey packaging solutions for major international retailers, Amazon private labels, and commercial janitorial distributors:
- FSC-Certified Paper Belly Bands: Recyclable craft paper bands wrapped around 2-pack or 3-pack bundles, printed with vegetable inks and custom retail UPC barcodes.
- Printed Resealable OPP / Frosted PE Bags: Clear front windows displaying fabric texture, custom 4-color process flexographic printing, ventilation holes, and hanging euro-slots.
- Tear-Off Roll Formats: Perforated continuous rolls on cardboard cores, wrapped in heat-shrink polyolefin film for dispenser-ready countertop use.
- Color-Coded Commercial Janitorial Master Packs: Bulk carton configurations (50 or 100 pieces per master pack) categorized by standard HACCP wiping zones (Blue, Red, Green, Yellow).
3. Quality Assurance Workflow: Needle Safety & Physical Performance
Every production lot follows a rigorous six-stage quality gate before carton sealing:
- 1Greige Inspection: Inline optical scanning during knitting to catch dropped stitches, yarn slubs, and oil contamination.
- 2Colorfastness Verification: Laboratory testing to guarantee Japanese Daiei Standard Grade 4.5 resistance to 100°C boiling water and detergent contact.
- 3Tensile Pull Testing: Fabric samples undergo warp and weft breaking tenacity testing, certifying >高强力互锁 resistance to tearing.
- 4100% Needle Detector Clearance: Because broken sewing needles pose severe legal liability for international retailers, all finished goods pass through conveyor-belt metal detectors sensitive to 0.8mm ferrous particles.
- 5Barcoding Verification: GS1 barcode verification scanners verify readability on 100% of outer master carton labels.
4. Rapid Prototyping & Sampling Protocol: 72-Hour Turnaround
- We eliminate long development delays so your merchandising team can finalize catalog approvals quickly:
- In-Stock Swatch Pack: Immediate dispatch within 24 hours, including 280, 320, and 380 GSM fabric cuttings in standard colors with various edge finishes.
- Custom Prototype Sample: Complete with your custom dimensions, Pantone-matched colorway, and pre-printed sample paper band dispatched within 5 to 7 business days.
- Digital Lab Dips: Spectral spectrophotometer color matching cards delivered within 48 hours for Pantone TPX / TCX code approval.